Prefabrication

• Programming and nesting of laser systems

• Manufacturing process of hydraulic tubes (bending, cleaning and protecting)

• Stamping, folding and bending

• Welding quality assurance

• Welding trainings

Painting

• Painting facilities and processes (pre-treatment baths, cathodic dip painting (KTL), top coat systems, drying processes)

• Optimization of painting processes (part-hanging-density, hooks cleaning cycles, electrostatic coating, masking etc.)

• Technical standards and norms for coloring (layer thickness, viscosity, corrosion resistance, color codes)

• Painting quality control and issue tracking systems

• Inspection equipment and methods (e.g. salt spray test, humidity test, cross-cut test, degree of gloss testing, coating thickness measurement, etc.)

• Definition of quality standards and KPIs (OK-parts, NOK-parts, OK-rate, quality cost)

• Painting chemicals and waste water/chemical treatment

• Personal protective equipment for painters

Assembly

• Optimization of assembly work stations

• Analyzing and optimization of assembly processes, improvement of assembly jigs and equipment

• Workshop organization and management

• Assembly line balancing

• 5S management and trainings

• Lean production trainings

• Continuous improvement and KANBAN systems

• Waste disposal management

• Aluminium profiles for industrial applications

• Internal material supply and transportation route design

• Container standardisation, container management, special container management

• Inbound and outbound logistic optimization

• Warehouse layout improvements

• Material and supply categories (JIS, JIT, Kanban, etc.)

• Raw material and metal sheet protection

• Purchased parts delivery process

• Third party warehouse management

• Inventory management

• Shelf management and barcode concept

• Order picking systems for assembly line supply

• Tugger train concept and forklift management

• Drawing release process

• Standard time (REFA) measurement

• Work station design (basic)

• Engineering change management (ECM)

• Cost calculation in production

• Welding and assembly jig manufacturing process (concept, design, manufacturing, validation)

• Initial-sample process

• Supplier Audits (VDA 6.3)

• Supplier qualification and management

• Request for Quotation (RFQ) process

• Driver cabin structure and the procurement of cabs

• Manufacturing and quality insurance of electric wiring and cables

• New product launch process (from project team build-up to SOP )

• Transportation requirements and regulations

• Injection mould production

• Extension of an existing ERP system

• SAP basics